All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |
SOUTH AFRICAN QUALIFICATIONS AUTHORITY |
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: |
Set production equipment |
SAQA US ID | UNIT STANDARD TITLE | |||
12663 | Set production equipment | |||
ORIGINATOR | ||||
SGB Manufacturing and Assembly Processes | ||||
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY | ||||
- | ||||
FIELD | SUBFIELD | |||
Field 06 - Manufacturing, Engineering and Technology | Manufacturing and Assembly | |||
ABET BAND | UNIT STANDARD TYPE | PRE-2009 NQF LEVEL | NQF LEVEL | CREDITS |
Undefined | Regular | Level 4 | NQF Level 04 | 8 |
REGISTRATION STATUS | REGISTRATION START DATE | REGISTRATION END DATE | SAQA DECISION NUMBER | |
Passed the End Date - Status was "Registered" |
2002-06-12 | 2005-04-13 | SAQA 0742/02 | |
LAST DATE FOR ENROLMENT | LAST DATE FOR ACHIEVEMENT | |||
2006-04-13 | 2009-04-13 |
In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise. |
This unit standard is replaced by: |
US ID | Unit Standard Title | Pre-2009 NQF Level | NQF Level | Credits | Replacement Status |
119155 | Set and adjust plastics manufacturing machine conditions to produce quality finished product | Level 4 | NQF Level 04 | 16 |
PURPOSE OF THE UNIT STANDARD |
Starting up and running a new line of product. |
LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING |
This unit standard has been designed as part of a progression. It is one of a series of unit standards for activities below, at and above this level. The credits assigned to it are based on the assumption that I have already been assessed and have obtained credits for related activities at this level or below it.
If I have experience in these related activities but do not have such credits, I can obtain credits by being assessed through a process which recognises prior learning. If I do not have such experience, then my learning time will be increased. I can choose to be assessed and obtain credits against those other unit standards as I make progress towards the outcomes of this unit standard. The activities in this unit standard are closely linked to Standard PlasMnf L4-003 - Change and set tooling. While the activities described there may be required as part of this activity they should be assessed separately. |
UNIT STANDARD RANGE |
"Conduct quality check on products" includes but is not limited to:
"Changover process" includes any activity related to moving from a setting operation to full production Services mean things like: "Emergencies" mean things like power failures, fire, temperature overruns. |
Specific Outcomes and Assessment Criteria: |
SPECIFIC OUTCOME 1 |
Determine requirements, plan the process and collect necessary tools and materials. |
ASSESSMENT CRITERIA |
ASSESSMENT CRITERION 1 |
1. Product meets specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 2 |
2. Correct layout of appropriate materials and equipment. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 3 |
3. Machine set according to specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 4 |
4. Clean work station. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 5 |
5. Appropriate use of tools. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 6 |
6. Adequate report. |
ASSESSMENT CRITERION NOTES |
Indicators: 1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
SPECIFIC OUTCOME 2 |
Set and start up machine, adjust machine settings. |
ASSESSMENT CRITERIA |
ASSESSMENT CRITERION 1 |
1. Product meets specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 2 |
2. Correct layout of appropriate materials and equipment. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 3 |
3. Machine set according to specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 4 |
4. Clean work station. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 5 |
5. Appropriate use of tools. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 6 |
6. Adequate report. |
ASSESSMENT CRITERION NOTES |
Indicators: 1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
SPECIFIC OUTCOME 3 |
Conduct quality check on products. |
ASSESSMENT CRITERIA |
ASSESSMENT CRITERION 1 |
1. Product meets specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 2 |
2. Correct layout of appropriate materials and equipment. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 3 |
3. Machine set according to specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 4 |
4. Clean work station. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 5 |
5. Appropriate use of tools. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 6 |
6. Adequate report. |
ASSESSMENT CRITERION NOTES |
Indicators: 1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
SPECIFIC OUTCOME 4 |
Identify and resolve problems. |
ASSESSMENT CRITERIA |
ASSESSMENT CRITERION 1 |
1. Product meets specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 2 |
2. Correct layout of appropriate materials and equipment. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 3 |
3. Machine set according to specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 4 |
4. Clean work station. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 5 |
5. Appropriate use of tools. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 6 |
6. Adequate report. |
ASSESSMENT CRITERION NOTES |
Indicators: 1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
SPECIFIC OUTCOME 5 |
Complete changeover process. |
OUTCOME NOTES |
ASSESSMENT CRITERIA |
ASSESSMENT CRITERION 1 |
1. Product meets specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 2 |
2. Correct layout of appropriate materials and equipment. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 3 |
3. Machine set according to specifications. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 4 |
4. Clean work station. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 5 |
5. Appropriate use of tools. |
ASSESSMENT CRITERION NOTES |
Indicators:
1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
ASSESSMENT CRITERION 6 |
6. Adequate report. |
ASSESSMENT CRITERION NOTES |
Indicators: 1. Quality check conducted 2. Safe tidy workplace maintained in good order 3. Responding to problems 4. Perform calculations to arrive at process settings and material mixes 5. Recognise smell and colour differences signalling decomposing materials 6. Recognise sound signalling machine malfunction Understanding confirmed: 1. Explain, show and discuss consequences of poor planning, poor practices and incorrect settings 2. Describe how to respond to emergencies |
UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS |
My assessment will be governed by the policies and guidelines of an Education and Training Quality Assurer who has jurisdiction over this field of learning. My assessor will (at the very least) be accredited and have a technical qualification in this learning area.
I can be assessed in the language of my choice although if I have to report incidents, or conditions to someone else I will be assessed on my ability to report in the language commonly used in my working environment. I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace. I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification. |
UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE |
Names & functions of:
Properties, descriptions, characteristics & attributes: Sensory cues: Purpose of: Processes, events, causes and effects, implications: Categories: Procedures and techniques Regulations, legislation, agreements, policies, standards Theory: rules, principles, laws Relationships, systems: |
Critical Cross-field Outcomes (CCFO): |
UNIT STANDARD CCFO IDENTIFYING |
Identify and solve problems .
|
UNIT STANDARD CCFO WORKING |
Work effectively with others .
|
UNIT STANDARD CCFO ORGANISING |
Organise and manage myself and my activities.
|
UNIT STANDARD CCFO COLLECTING |
Collect, analyse, organise and critically evaluate information.
|
UNIT STANDARD CCFO COMMUNICATING |
Communicate effectively.
|
UNIT STANDARD CCFO SCIENCE |
Use science and technology effectively and critically.
|
UNIT STANDARD CCFO DEMONSTRATING |
Demonstrate an understanding of the world as a set of related systems .
|
UNIT STANDARD NOTES |
This unit standard has been replaced by unit standard 119155, which is 'Set and adjust plastics manufacturing machine conditions to produce quality finished product', Level 4, 16 credits. |
QUALIFICATIONS UTILISING THIS UNIT STANDARD: |
ID | QUALIFICATION TITLE | PRE-2009 NQF LEVEL | NQF LEVEL | STATUS | END DATE | PRIMARY OR DELEGATED QA FUNCTIONARY | |
Core | 20890 | National Certificate: Plastics Manufacturing | Level 4 | NQF Level 04 | Passed the End Date - Status was "Registered" |
2005-04-13 | Was MERSETA until Last Date for Achievement |
PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: |
This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here. |
NONE |
All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |